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SHS H-Class Polyimide Prepreg Material | B-Stage High-Temperature Resistant Insulation for Dry Transformers & Motors

SHS is a B-stage semi-cured H-class polyimide prepreg insulation material. Prepared with a polyimide film composite matrix and modified heat-resistant resin, it features extraordinary high-temperature endurance, superb metallic bonding properties, and excellent dielectric characteristics for dry-type transformers, motors, and rolled laminated tubes.

  • Thickness 0.11-0.4mm
  • Width 5-1500mm

SHS H-Class Polyimide Prepreg Material is a top-tier B-stage semi-cured flexible insulation solution specifically engineered for ultra-high temperature and extreme electrical environments. It is meticulously manufactured by uniformly immersing an advanced polyimide film heat-resistant composite substrate into a specialized H-grade high-temperature adhesive solution, followed by precisely controlled thermal baking into a stable, non-sticky semi-cured state.

Designed to withstand severe thermal loads, SHS cross-links completely into a solid monolithic matrix during final equipment baking. It creates a seamless, tightly sealed, and permanent insulating layer over copper or aluminum conductors, ensuring long-term systemic stability.

Key Features & Advantages 

  • Extreme H-Class Thermal Endurance: Capitalizes on the legendary heat resistance of polyimide, allowing continuous safe operations under severe high-temperature cycles without structural degradation.

  • Optimized B-Stage Crosslinking Chemistry: Precision-controlled volatile content (≤1.5%) and premium soluble resin profile (≥45 g/m²) eliminate the risk of bubbles or outgassing during curing, achieving an ultra-dense layer.

  • Outstanding Tensile & Shear Bonding: Possesses exceptional mechanical properties with a tensile shear strength of ≥23.0 MPa, providing powerful permanent adhesion to copper/aluminum surfaces to counter severe electromagnetic vibrations.

  • High Reliability Dielectric Profile: Delivers exceptional breakdown voltage safety vectors (up to ≥9 KV for 0.30mm thickness), ensuring stable insulation barriers between high-stress turns.

Typical Applications 

SHS polyimide prepreg is highly recommended for high-end heavy-duty electrical applications:

  • H-Class Dry-Type Transformers: The premier wrapping option for interlayer insulation partitions in low-voltage copper or aluminum foil-wound coils.

  • Traction & Heavy Industrial Motors: Extensively applied for high-vibration motor inter-turn insulation wrapping, slot lining, and liner cushioning.

  • Molded & Tubular Components: Serving as an ideal basic laminating substrate for rolling premium high-temperature laminated insulation tubes and fabricating special-shaped structural parts.

Technical Data Sheet 

Thickness Range: 0.18mm – 0.30mm (Total range: 0.11mm - 0.40mm available) | Width Range: 5mm – 1500mm (Custom slitting available)

No. Test Item Unit Technical Indicators (Value)
1 Nominal Thickness mm 0.18 | 0.20 / 0.25 | 0.30
2 Thickness Tolerance mm ±0.03 | ±0.035 | ±0.035
3 Tensile Strength (Machine Direction, Unbent) N/10mm ≥70 | ≥80 | ≥100
4 Soluble Resin Content g/m² ≥45
5 Volatile Content % ≤1.5
6 Breakdown Voltage KV ≥6 | ≥8 | ≥9
7 Tensile Shear Strength MPa ≥23.0
8 Storage Life (Under cool, dry conditions) Months 6