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High-Performance PEEK Film Acoustic Diaphragm Film, Precision Custom Die-Cutting & Adhesive Services

PEEK (Polyetheretherketone) film is a high-performance thermoplastic membrane offering unparalleled continuous temperature resistance (up to 240°C), outstanding chemical inertness, excellent wear resistance, and superb dielectric properties. Ideal for aerospace, automotive electronics, speaker acoustic diaphragms, and high-end medical devices. Fully customizable thickness, adhesive backing, and die-cut shapes.

  • Thickness 5μm to 1000μm

PEEK (Polyetheretherketone) Film represents the pinnacle of high-performance thermoplastic engineering. Recognized by its distinct amber or semi-transparent appearance, PEEK film excels in extreme operating environments where conventional industrial polymers like polyimide (PI) or polyester (PET) reach their limits. It offers a rare combination of exceptional thermal stability (melting point of approx. 343°C), outstanding wear resistance, near-universal chemical inertness, and high dielectric protection.

As an experienced industrial converter, we offer complete precision processing for PEEK films. From ultra-thin Acoustic Diaphragm Grades (down to 5μm) to thick structural sheets, we provide specialized services including Single/Double-sided Corona Surface Treatment (for improved bonding), Custom Adhesive Lamination (3M, Nitto, Tesa), Slitting, and Precision Custom Die-Cutting to deliver tailored, plug-and-play components for your assembly line.

Key Material Features & Advantages 

  • Extreme Temperature Endurance: Sustains a continuous working temperature of up to 240°C (464°F) and handles short-term thermal exposure up to 300°C with exceptional dimensional stability.

  • Unmatched Chemical & Hydrolysis Resistance: Immune to almost all organic and inorganic chemicals, solvents, acids, and hot pressurized steam (fully hydrolysis resistant).

  • Superb Acoustic Performance: Excellent mechanical damping and low density make it the premium choice for high-fidelity micro-speakers, headphone diaphragms, and microphone elements, delivering crystal-clear high frequencies and rich bass.

  • Premium Electrical & Dielectric Properties: Displays high dielectric strength (≥ 180 kV/mm), low loss factor, and exceptional electrical insulation reliability across a broad frequency and temperature spectrum.

  • Inherent Flame Retardancy & Bio-compatibility: Boasts a natural UL94 V-0 rating with extremely low smoke/toxic gas emissions. It is inherently non-toxic and meets strict medical/FDA bio-compatibility standards for surgical contact.

Typical Applications

  • Acoustics & Audio Hardware: Premium earphone diaphragm sheets, smartphone micro-speakers, automotive high-frequency dome tweeters, and professional stage microphone elements.

  • Automotive & Aerospace Systems: Substrates for high-reliability flexible printed circuits (FPCs) in engine bays, high-temperature insulating washers, fuel system seals, and dry-running wear pads.

  • Electronics & Semiconductor Manufacturing: Thermal insulation barrier wraps, high-frequency antenna substrates, and silicon wafer processing cassette liners.

  • Medical Devices: Sterilizable surgical instrument insulators, dental component protective liners, and implantable flexible barrier sheets.

Technical Data Sheet

Standard thickness: 5μm to 1000μm (Custom thickness configuration available) | Color Options: Amber/Natural, Black

Physical & Mechanical Property Test Method Typical Value / Indicators
Density ASTM D792 1.26 ~ 1.30 g/cm³
Tensile Strength (MD / CD) ASTM D882 ≥ 110 / 100 MPa
Elongation at Break (MD / CD) ASTM D882 ≥ 120% / 150%
Melting Point DSC 343°C (649°F)
Glass Transition Temperature (Tg) DSC 143°C (289°F)
Continuous Use Temperature UL 746B 240°C (464°F)
Dielectric Strength (Film 25μm) ASTM D149 ≥ 180 kV/mm
Dielectric Constant (1 kHz) ASTM D150 3.2
Flammability Rating UL 94 V-0 (Inherent)
Available Downstream Processing Single/Double-sided Corona Treatment, Custom adhesive backing (3M, Nitto, Tesa), Narrow slitting (min width 5mm), Precision die-cut parts on release liner