Composite Polyester Film | Multi-layer Flexible Electrical Insulation Sheet for Dry-Type Transformers & Motors
Composite Polyester Film is a professional-grade, multi-layer flexible composite insulation material engineered for highly demanding electrical environments. It is manufactured by applying a specialized high-performance adhesive to a central core polyester film (PET) and laminating it with additional layers of polyester film on one or both sides to form a robust 2-layer or multi-layer configuration.
By combining top-tier raw materials and advanced thermal-bonding technology, delivers an unmatched balance of mechanical durability, high-voltage resistance, and long-term geometric reliability, serving as an essential component in heavy-duty industrial electrical apparatus.
Key Features & Advantages
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Excellent Mechanical Properties: High tensile strength and elongation factors grant this film incredible resistance to tearing, cracking, and puncturing during automated industrial folding and forming processes.
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Superior Dielectric & Electrical Insulation: Provides outstanding breakdown voltage protection (up to ≥30 KV for thicker sheets), minimizing the risk of electrical leakage under continuous high stress.
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Outstanding Dimensional Stability: Keeps its precise physical layout and thickness uniform under structural mechanical compression and electromagnetic vibration.
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Reliable Thermal Bond Stability: Extensively tested under a demanding 180°C±2°C for 10 minutes heat cycle with zero instances of delamination, blistering, or adhesive flow.
Typical Applications
Composite polyester film is widely specified across multiple sectors of industrial electrical engineering:
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Dry-Type Transformers: The premier material for section barriers and interlayer insulation partitions between high and low-voltage coils.
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Electric Motors & Generators: Excellently acts as motor slot insulation, phase-to-phase wraps, and structural separator cushioning.
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Electrical Appliances: Widely used as insulation linings and durable wraps for electromagnetic coils, reactors, and electrical control systems.
| No. | Test Item | Unit | Technical Indicators (Value) |
| 1 | Nominal Thickness | mm | 0.5 | 1.10 |
| 2 | Thickness Tolerance | mm | ±0.05 | ±0.11 |
| 3 | Film Thickness | μm | 250 | 350 |
| 4 | Breakdown Voltage | KV | ≥25 | ≥30 |
| 5 | Adhesion at Room Temp. | — | No Delamination |
| 6 | Thermal Adhesion (180°C±2°C, 10min) | — | No Delamination, No Blistering, No Adhesive Flow |
| 7 | Long-term Heat Resistance (Thermal Index, TI) | — | ≥155 |
| 8 | Storage Life | Months | 12 |
