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Composite Polyester Film | Multi-layer Flexible Electrical Insulation Sheet for Dry-Type Transformers & Motors

Composite Polyester Film is a premium multi-layer flexible electrical insulation material composed of high-strength polyester films bonded with specialized adhesives. Delivering exceptional mechanical properties, superior dielectric strength, and great dimensional stability, it is an ideal solution for barrier insulation in dry-type transformers and slot liners in motors.

  • Thickness 0.5,1.1mm
  • Width 5-1500mm

Composite Polyester Film is a professional-grade, multi-layer flexible composite insulation material engineered for highly demanding electrical environments. It is manufactured by applying a specialized high-performance adhesive to a central core polyester film (PET) and laminating it with additional layers of polyester film on one or both sides to form a robust 2-layer or multi-layer configuration.

By combining top-tier raw materials and advanced thermal-bonding technology, delivers an unmatched balance of mechanical durability, high-voltage resistance, and long-term geometric reliability, serving as an essential component in heavy-duty industrial electrical apparatus.

Key Features & Advantages 

  • Excellent Mechanical Properties: High tensile strength and elongation factors grant this film incredible resistance to tearing, cracking, and puncturing during automated industrial folding and forming processes.

  • Superior Dielectric & Electrical Insulation: Provides outstanding breakdown voltage protection (up to ≥30 KV for thicker sheets), minimizing the risk of electrical leakage under continuous high stress.

  • Outstanding Dimensional Stability: Keeps its precise physical layout and thickness uniform under structural mechanical compression and electromagnetic vibration.

  • Reliable Thermal Bond Stability: Extensively tested under a demanding 180°C±2°C for 10 minutes heat cycle with zero instances of delamination, blistering, or adhesive flow.

Typical Applications 

Composite polyester film is widely specified across multiple sectors of industrial electrical engineering:

  • Dry-Type Transformers: The premier material for section barriers and interlayer insulation partitions between high and low-voltage coils.

  • Electric Motors & Generators: Excellently acts as motor slot insulation, phase-to-phase wraps, and structural separator cushioning.

  • Electrical Appliances: Widely used as insulation linings and durable wraps for electromagnetic coils, reactors, and electrical control systems.

No. Test Item Unit Technical Indicators (Value)
1 Nominal Thickness mm 0.5 | 1.10
2 Thickness Tolerance mm ±0.05 | ±0.11
3 Film Thickness μm 250 | 350
4 Breakdown Voltage KV ≥25 | ≥30
5 Adhesion at Room Temp. No Delamination
6 Thermal Adhesion (180°C±2°C, 10min) No Delamination, No Blistering, No Adhesive Flow
7 Long-term Heat Resistance (Thermal Index, TI) ≥155
8 Storage Life Months 12